Forklift Seat Manufacturer:Six Models With PublishedWeight, Travel and Mounting-Hole Data
KL Seating makes six forklift seat models. Each one has its operator weight setting, fore-aft adjustment and cover material written down. The models that publish suspension travel and mounting-hole dimensions list them in millimetres, so a truck builder or a replacement distributor can compare a model with a machine before sending an enquiry.
KL Seating is a forklift seat manufacturer and factory direct supplier to forklift manufacturers and truck converters, and to distributors and importers of replacement seats.
Our main buyers are the structural engineers and purchasing managers at forklift manufacturers and converters who fit a seat to every truck they build or rebuild, and the distributors and importers who hold replacement seats for trucks already in service. A machine builder sends the mounting-hole dimensions, the operator weight range and the way the seat is fitted. A distributor sends the dimensions or photos of the seat that came off the truck. Both get back the matching model with its published parameters.
The forklift range has six models: KL01, KL11, YL01, YY01, YY03 and YY53. Operator weight settings run from 40 to 130 kg and fore-aft adjustment from 150 to 176 mm. KL01, KL11 and YY53 are mechanical suspension seats, and YY03 takes suspension as an option. Armrests, headrests, seat belts, micro switches, electronic locks and slide rails are available by model, covers are PVC or fabric, and OEM and ODM work is part of the service.
Send the truck type, the mounting-hole dimensions and the operator weight range to [email protected], and we return the matching models with their parameters. To look first, read the six-model table below or open the KL01, KL11 and YY53 pages.
Six forklift models with published parameters
40 to 130 kg operator weight settings
KL01 at 50 mm and YY53 at 48 mm of mechanical suspension travel
Published mounting-hole dimensions: 285 mm and 330 mm on KL01, 230 mm and 328 mm on YY01
ISO 9001:2015, CE, RoHS and REACH
Six models
Forklift Seat Models for Forklift Manufacturers and Distributors: Six Models, Published Parameters
The table lists the six forklift models with every value we publish for them. A dash means the value is not published for that model, and we confirm it when you enquire.
KL01, KL11 and YY53 have their own pages. YL01, YY01 and YY03 are handled through the enquiry, where the unpublished values are confirmed against your truck. KL01 ships in a carton measuring 60 × 52 × 42 cm.
Mechanical suspension
Mechanical Suspension Seats: KL01 at 50 mm, YY53 at 48 mm
Three of the six forklift models use mechanical suspension: KL01, KL11 and YY53. YY03 takes suspension as an option. YL01 and YY01 are listed without a suspension specification. The forklift range has no air suspension model; air bag suspension is in the agricultural range on YJ03 and KL03 and is covered on the air suspension seats page.
Published travel.
KL01 has 50 mm of suspension travel and YY53 has 48 mm. KL11's travel is not published, and we confirm it when you enquire. The comparison of mechanical travel across machine families, with YL02 at 70 mm and YS15 at 40 to 110 mm, is on the mechanical suspension seats page.
How the suspension is matched to the operator.
The suspension is set to the operator's weight, and each model's weight band is the range it can be set across: 50 to 130 kg on KL01 and KL11, 40 to 120 kg on YY53. Travel and weight band decide together whether a model suits a truck, so we read them as a pair when we return a match.
What we analyze on the shock absorber.
The shock absorber of each mechanical suspension model goes through shock absorber mechanical analysis in our testing center. The analysis measures the force behavior of the shock absorber on its own, separate from the seat around it, and we use the result to confirm that the model's travel and weight band work together. It applies to KL01, KL11 and YY53.
What you receive and can check.
The model's parameter sheet, with travel and weight band written down. If a sample is arranged with the enquiry, the travel can be measured on the sample against the sheet. A factory visit can be booked in advance through [email protected].
When the travel or weight band you need is outside these three models.
Send the requirement with the enquiry. A change to the suspension is an ODM design change handled by the R&D center, and a match in another family is on the suspension seats page.
M02 · KL11M06 · YY53
KL01YY53KL110 mm60 mm
KL0150mm
YY5348mm
KL11Travel not published
What decides the match
Selection Parameters: Operator Weight Band, Fore-Aft Travel, Backrest Range and Suspension Travel
Four parameters decide which of the six models we return, and each is published on the models that list it. Mounting-hole dimensions come before all four and have their own section below.
Operator weight band.
The range the suspension can be set across: 40–120 kg on YY03 and YY53, 50–120 kg on YY01, 50–130 kg on KL01 and KL11. YL01 does not list a band. A band that does not contain your operator range removes the model from the match, so the weight range is the first value we ask for after the mounting holes.
M01
M02
M03
M04
M05
M06
40 kg130 kg
Fore-aft adjustment.
The total travel and its split. YL01 has 90 mm forward and 60 mm rearward, YY03 has 150 mm, KL01 has 160 mm with 80 mm each way, and KL11 has 176 mm with 80 mm forward and 96 mm rearward. Send the travel your cab allows in each direction.
M03
M05
M01
M02
0 mm180 mm
Backrest range.
KL01 adjusts from 15° to 130° and YY53 from 70° to 115°. The other four models do not publish a backrest range.
M01
M06
0°135°
Suspension travel.
KL01 has 50 mm and YY53 has 48 mm, covered in the mechanical suspension section above.
M01
M06
0 mm60 mm
Which one
Model Comparison: KL01 vs KL11, YY53 vs YY03, YY01 vs YL01
Pair
What they share
Where they differ
Choose
KL01 and KL11
50–130 kg operator weight band
KL01: 160 mm fore-aft, 50 mm mechanical suspension, 15°–130° backrest, 285 mm / 330 mm holes, PVC or fabric. KL11: 176 mm fore-aft with 96 mm rearward, black PVC, micro switch option
KL11 when the cab needs the longer 176 mm fore-aft; KL01 when you need published suspension travel, backrest range or hole dimensions. Pages: KL01, KL11
YY53 and YY03
40–120 kg operator weight band
YY53: 48 mm mechanical suspension, 70°–115° backrest, 18 kg, PVC. YY03: 150 mm fore-aft, suspension as an option, micro switch option, PVC or fabric
YY53 when you need published travel and a published weight of 18 kg; YY03 when you need a fabric cover or suspension as an option. Page: YY53
YY01 and YL01
PVC cover
YY01: 50–120 kg, 230 mm / 328 mm holes. YL01: 90 mm forward and 60 mm rearward fore-aft
YY01 when your holes are 230 mm or 328 mm; YL01 through the enquiry, where its remaining parameters are confirmed against your truck
Model Match for Forklift Builders and Distributors: Send Hole Dimensions and Operator Weight Range
Email the truck type, the mounting-hole dimensions of the seat on the truck and the operator weight range to [email protected]. We reply with the matching forklift models and their published parameters.
Factory Direct Seat Frame Structure: CAE Analysis, Precision Stamping and Robotic Welding
The frame and the base carry the operator, the suspension and the slide, and the base is the part that bolts to the truck. On forklift seats the frame goes through three of our processes in order, and all six models follow this path.
01
CAE structural analysis at the design stage.
The frame is analyzed in CAE for how it carries load before any part is made, and a frame changed for an ODM request is analyzed the same way.
02
Precision stamping forms the frame and the base.
The metal parts are formed on our automated stamping line, and the base is the part where the mounting holes sit.
03
Robotic welding joins the frame.
Frame welding is done at a robotic welding station, so the joining of the frame is automated.
Where the stages meet the truck.
The mounting-hole dimensions of the base, such as 285 mm and 330 mm on KL01, are the values a buyer measures against. The next stage of checking, the 3D scan of hole positions, is in the mounting-hole section.
What you can check.
The hole dimensions of the base on the parameter sheet of the model, and at a factory visit the stamping and welding stations themselves.
Mounting holes
Mounting-Hole Fit: Published Hole Dimensions, 3D Scan Check and Design Changes
What is published.
KL01 lists 285 mm and 330 mm as its common mounting-hole dimensions. YY01 lists 230 mm and 328 mm. The other four forklift models do not publish a hole pattern; for them the hole dimensions come from your enquiry and are confirmed against the model.
What the 3D scan covers.
3D scanning records the position of the mounting holes and the outer dimensions of the frame of a built seat, and the result is compared with the design data. The check is on the base and frame, which are the parts that meet the truck.
YY01 · M04
PublishedNot published
How we check a fit.
STEP 1
You send the mounting-hole dimensions of the seat on the truck, or the dimensions and photos of the old seat. The seat fitment compatibility page explains what to measure.
STEP 2
We compare them with the published hole dimensions of the models whose weight band and fore-aft travel also match.
STEP 3
We reply with the matching model and its parameter sheet.
When the pattern differs.
If none of the six models carries your hole pattern, send drawings or a written specification with the enquiry. The R&D center handles the design change through the ODM route, and the changed base goes through the frame stages described above.
What you can check.
Measure your hole dimensions against the values on this page and on the model pages before you order. A factory visit can be booked in advance through [email protected].
Option lists
Accessory Options by Forklift Model: Six Models, Six Option Lists
A dash means the option is not listed for that model; if you need it, state it in the enquiry. The micro switch and the electronic lock connect to the truck, so send the switch or lock connection your truck uses. The full option set across all families is on the seat accessories page.
Cover
Cover Material: PVC on All Six Models, Fabric on KL01 and YY03
All six forklift models are covered in PVC, and KL11 is black PVC. KL01 and YY03 are also available with a fabric cover. If you need fabric on another model, say so in the enquiry, and we confirm it model by model.
PVC
KL01
KL11
YL01
YY01
YY03
YY53
Fabric
KL01
YY03
Black PVC
KL11
Documents and checks
Manufacturer Certifications and Inspection Items for Forklift Seats: ISO 9001:2015, CE, RoHS, REACH
KL Seating holds ISO 9001:2015, CE, RoHS and REACH. For a forklift seat order, two kinds of document are available: the parameter sheet of the model, and copies of the ISO 9001:2015, CE, RoHS and REACH certificates. Certificate numbers are not published on this site, and the copies come on request. The parameter sheets for YL01, YY01 and YY03 carry CE and ISO in their certification line.
300+ m²Testing center
20+Devices
30+Test items
ISO 9001:2015
CE
RoHS
REACH
The in-house testing center covers 300+ m² with 20+ devices and 30+ test items. Four items apply to forklift seats, and each is described where it matters most:
of the cushion, which measures how load spreads across the seat surface.
A supplier quality engineer can ask in the enquiry for the certificate copies and book a factory visit through [email protected].
OEM and ODM
OEM and ODM Forklift Seats for Machine Builders: Options, Cover Material and Mounting Pattern
A forklift builder starts from the nearest of the six models, picks from its option list and cover materials, and sends drawings or a written specification for anything outside them, such as a different mounting-hole pattern or a different suspension setup. The independent R&D center handles those design changes. State the model and the change you need in your enquiry, and we confirm it against that model.
Engineers usually send items 1 to 6, and purchasing adds items 7 to 9. A supplier quality engineer can add a request for certificate copies and a factory visit. A distributor sends items 1 to 4 from the customer's truck. If you want a sample to trial-fit on a truck, say so in the email.
3Mounting-hole dimensions of the seat on the truck.
4Photos and overall dimensions of the old seat.
5Operator weight range.
6Fore-aft travel and backrest range the cab allows.
7Suspension: mechanical, with the travel if you have a target, or no suspension.
8Options and cover: armrest, headrest, seat belt, micro switch, electronic lock, slide rail; PVC or fabric.
9Drawings or a written specification, for OEM and ODM changes.
Items 1 to 6 · engineers
Items 7 to 9 · purchasing
Beyond forklifts
Forklift Seat Applications and Related Pages
Forklift seats serve material handling machines. The material handling group also includes reach stackers and telehandlers, which have their own pages: reach stacker seats and telehandler seats.
Forklift builders send the truck type, hole dimensions and operator weight range to [email protected]; distributors and importers send photos of the seat taken off the truck. Or call +86 177 0272 7677, and we return the matching forklift models. Use the contact page for the enquiry form, and read about KL Seating for the company background.