YY53 Forklift Seat Supplier for Forklift Builders and Distributors48 mm Mechanical Suspension for 40 to 120 kg Operators

  • 40–120kgoperator weight band
  • 48mmmechanical suspension travel
  • 70°–115°backrest range

KL Seating supplies YY53 to two groups: forklift builders and truck converters that fit a seat to every truck on the line, and distributors and importers that stock seats for trucks already in service. YY53 is a mechanical suspension seat. Its published sheet gives 48 mm of suspension travel, an operator band of 40 to 120 kg, a backrest that adjusts from 70° to 115° and a seat weight of 18 kg.

No other forklift model on our range publishes all four of those figures together. YY53 carries a PVC cover and lists a seat belt and an electronic lock as options. It is supplied inside our OEM and ODM service, so a change to the option set or the base goes into the same enquiry.

What to send: the truck model, the lightest and heaviest operator weights and the seat belt or electronic lock connection your truck uses, or photos of the seat being replaced. The reply is the YY53 parameter sheet plus a fit statement that flags any mismatch.

  • 40–120kgoperator weight band
  • 48mmmechanical suspension travel
  • 70°–115°backrest range
  • 18kgseat weight
  • ISO 9001:2015CE, RoHS and REACH certificates
Published figures

YY53 Specification Sheet: Published Figures

Everything in the table is on the published parameter sheet. Items the sheet does not carry are listed in a section further down; the factory confirms each of them for YY53 and never borrows one from another model.

YY53 forklift seat, front three-quarter view
YY53 forklift seat, rear three-quarter view
Backrest windows as published: 70°–115° for YY53 inside 15°–130° for KL01
YY53 parameter sheet
ItemYY53, (the figure is on the published parameter sheet)
Seat typeForklift seat, mechanical suspension
Operator weight band40 to 120 kg
Suspension travel48 mm
Backrest range70° to 115°
Seat weight18 kg
CoverPVC
OptionsSeat belt, electronic lock
ServiceOEM and ODM available through the company programs

The order is placed against the sheet that comes back with the enquiry reply.

Published: the figure is on the published YY53 parameter sheet. Items the sheet does not carry are listed further down the page.
Lowest published band

Operator Weight Band: 40 to 120 kg for Trucks With Lighter Operators

40 to 120 kg is the lowest published band on the forklift range, shared only with YY03. KL01 and KL11 start at 50 kg and run to 130 kg; YY01 runs from 50 to 120 kg.

A mechanical seat is adjusted to the person sitting on it. The (the range across which that adjustment is made) is the span over which that adjustment works. A truck sold into a market with lighter operators sits at the low end of it, which is where YY53 reaches further down than KL01 or KL11.

Operator weight band: the range across which the suspension is adjusted to the weight of the person sitting on the seat.
YY53 forklift seat, front view
YY53 forklift seat, rear three-quarter view, suspension base
  • The lightest operator is at or above 40 kg.

    A builder takes the lightest and the heaviest operator that the truck is sold for and checks that both fall inside 40 to 120 kg. The band is fixed at the specification stage.

  • The heaviest operator is at or below 120 kg.

    A distributor reads the band against the operators of the fleets it supplies. Shared and rental trucks change hands between shifts, so the lightest and the heaviest driver across the fleet both have to fall inside the band.

If the heaviest operator is above 120 kg, the reply points to KL01 or KL11, whose bands run to 130 kg. The method used to set the seat to a given weight is confirmed in the reply with the parameter sheet.

Suspension travel

Suspension Travel: 48 mm Read Together With the Weight Band

48mm

YY53 has 48 mm of suspension travel. It is one of two forklift models with a published travel figure, the other being KL01 at 50 mm. KL11 and YY03 do not publish a travel figure.

YY53 forklift seat, side view, suspension base
YY53 forklift seat, rear three-quarter view, suspension base

Travel and weight band are read as a pair.

  • The band tells you which operators the seat can be set for.
  • The travel tells you how much room the cab has to give the seat.

If you hold a cab drawing

A builder who has a cab drawing sends the free height at the seat position along with the operator weights, and the reply compares the 48 mm figure with that height.

If you hold an old seat

A distributor who has an old seat sends photos of the seat from the side, and the reply reads the old seat's travel against 48 mm.

YY53 is the model to ask for when the truck is specified to a travel of 48 mm. A truck specified to 50 mm points to KL01 and a truck that needs a published figure from a different family points to the suspension seats page, which lists the travel of every model across the range.

YY53 uses mechanical suspension. The forklift range has no air bag suspension model, and seats with an air bag are in the agricultural range. The shock absorber of YY53 goes through mechanical analysis in our testing center, described in its own section below.

Backrest range

Backrest Range: 70° to 115° and the Clearance Behind the Seat

YY53 adjusts the backrest across 70° to 115°. Among the six forklift models, only KL01 and YY53 publish a backrest range, and KL01 covers 15° to 130°. YY53 gives the narrower (the angle range on the published parameter sheet) of the two.

Published window: the backrest angle range printed on the parameter sheet of that model.

Forklift builders

A builder compares the range with the clearance behind the seat in the cab. The distance from the seat back to the nearest panel, guard or counterweight side is measured and sent with the enquiry.

Distributors and importers

A distributor reads the same item from the old seat: a photo of the old backrest from the side shows the angle the truck was working to, and the reply compares it with 70° to 115°.

Backrest window desk

Each published window is read on its own. Nothing is added, subtracted or recommended.

YY53, 70° to 115°: published window

KL01, 15° to 130°: published window

The backrest angle the truck needs goes on the enquiry, and the reply compares it with the 70° to 115° window.
Email the angle
How an angle reads against the two published windows
Angle the truck needsYY53 window, 70° to 115°KL01 window, 15° to 130°
Below 70° but not below 15°Below the windowInside the window
70° to 115°Inside the windowInside the window
Above 115° but not above 130°Above the windowInside the window
Below 15° or above 130°Outside the windowOutside the window
YY53 forklift seat backrest, side view
YY53 forklift seat backrest, rear three-quarter view

Put the angle on the enquiry

The reply compares the angle your truck needs with the 70° to 115° window.

A wider range

KL01 is the forklift model that covers 15° to 130°. The other four forklift models do not publish a backrest range, and the reply confirms it for each if you ask.

Seat weight

Seat Weight: What 18 kg Means for Assembly, Handling and Freight Planning

YY53 weighs 18 kg, and it is the forklift model whose weight is on the published sheet. The figure matters on the buyer's side in three places.

18kg
YY53 forklift seat, front three-quarter view
YY53 forklift seat, side view

On the assembly line

A builder that fits a seat to every truck uses the weight when it sets up the seat fitting station and the handling aids.

In the warehouse

A distributor stocking seats for replacement work uses the weight for shelving and for the handling of seats in and out of stock.

In freight planning

The weight is one input to the freight plan that purchasing prepares on its own side. Carton size for YY53 is not on the published sheet.

YY53 is the forklift model to pick when the weight figure has to be on paper before the order is placed.

Cover and options

Cover and Options: PVC, Seat Belt and Electronic Lock

YY53 is listed with a PVC cover. Two options are on the sheet.

YY53 forklift seat, front view with the belt side visible

Seat belt

Belt option listed on the YY53 sheet.

YY53 forklift seat, rear three-quarter view

Electronic lock

Option on the seat that connects to the truck.

Photos show the sample seat; the option set is listed in the table.

Options on the YY53 sheet
OptionRole on the truck
Seat beltBelt option listed on the YY53 sheet
Electronic lockOption on the seat that connects to the truck

Not listed for YY53:

  • Armrests
  • Headrests
  • A micro switch
  • Slide rails
  • Fabric

A truck that needs one of them moves to the model that lists it. KL01 lists armrests, headrests, seat belts, an electronic lock and slide rails, with PVC or fabric. KL11 lists a seat belt, a micro switch and slide rails. The forklift seat manufacturer page shows the option list of all six models side by side.

Electronic lock

Electronic Lock Option: Connection Details to Confirm With the Factory

The electronic lock is the option that needs information from the truck. It is one of the two options listed for YY53. The sheet names the option. It does not carry the lock's interface, its wiring or its supply, so those items are confirmed by the factory before the option is accepted on an order.

YY53, 40 to 120 kg, seat belt and electronic lock, connection per attached photo
YY53 forklift seat, front view
YY53 forklift seat, rear three-quarter view
Send with the enquiry
  • The truck make and model.The reply is written against that truck.
  • What the truck expects from a seat lock.In the words of your own specification.
  • The connector or wiring your truck uses at the seat position.As a photo or a drawing page.
  • Whether the old seat on the truck carries a lock.With photos of the lock and its wiring.

The reply states what the factory can supply for YY53 against that information, and it names anything that does not match. We do not assume a connection. A line such as the one opposite is enough for the first reply to carry a single configuration.

KL01 also lists an electronic lock, and YY01 lists one. If the truck's lock connection fits one of them better, the reply says so.

Not on the sheet

Items Not on the YY53 Sheet: Confirmed by the Factory on Enquiry

The published YY53 sheet carries weight band, suspension travel, backrest range, seat weight, cover and options. It does not carry the items below. Each one comes from the factory against the model number, and a value that is not on file is stated as such in the reply.

Items the factory confirms for YY53
ItemHow it is handled
Fore-aft slideNot published, ask the factory
Slide railsNot listed, ask the factory
Overall dimensionsNot published, ask the factory
Mounting-hole spacingNot published, ask the factory
Carton sizeNot published, ask the factory
YY53 forklift seat, side view
YY53 forklift seat, front view

We do not fill any of these from KL01, KL11 or another model. Purchasing places the order against the sheet that comes back, and the engineer compares each value with the cab drawing or the old seat before anything is ordered.

Selection table

YY53 Against KL01 and KL11: Selection Table for the Forklift Range

YY53, KL01 and KL11 published figures
Item YY53 forklift seat, front viewYY53 KL01 forklift seatKL01 KL11 forklift seat, front viewKL11
Operator weight40–120 kg50–130 kg50–130 kg
SuspensionMechanical, 48 mmMechanical, 50 mmMechanical, travel not published
Backrest range70°–115°15°–130°not published
Fore-aft slideNot published, ask the factory160 mm (80 forward, 80 rearward)176 mm (80 forward, 96 rearward)
Seat weight18 kgnot publishednot published
CoverPVCPVC or fabricBlack PVC
OptionsSeat belt, electronic lockArmrests, headrests, seat belt, electronic lock, slide railsSeat belt, micro switch, slide rails

Choose YY53

When the operators include anyone between 40 and 50 kg, when the truck is specified to a 48 mm travel, or when the seat weight and a backrest range of 70° to 115° have to be on the sheet.

Choose KL01

When the truck needs operators up to 130 kg, a 50 mm travel, a backrest from 15° to 130°, fabric, armrests or headrests.

Choose KL11

When the truck needs a published fore-aft slide of 176 mm or a micro switch.

The travel gap between YY53 and KL01 is 2 mm, so the choice between them rests on the weight band, the backrest and the options.

Production

YY53 Production Route: Foam Molding, Precision Stamping, Robotic Welding and Assembly

Four steps, in this order.

35,000m²production base
180+employees
500,000seats annual capacity across all product families
  1. STEP 1

    Foam molding

    Cushion and backrest are formed on the foam molding line.

  2. STEP 2

    Precision stamping

    An automated precision stamping line forms the frame and the base.

  3. STEP 3

    Robotic welding

    A robotic welding station joins the frame.

  4. STEP 4

    Assembly

    The suspension and the chosen options go on at assembly.

  • MES runs across R&D, purchasing, production, quality inspection, warehousing and delivery, and YY53 sits on the same chain as the rest of the forklift line.
  • CAE structural analysis at the design stage examines how the frame carries load before any part is formed.
  • Pressure distribution comfort testing on the cushion shows how load spreads across the seat surface while sitting.

Seats since 2007; KL Seating brand since 2016.

CAE structural analysis of a seat frame on a monitor
Suspension inspection

Shock Absorber Mechanical Analysis: The Inspection Item That Applies to YY53

Every mechanical suspension seat on the forklift range (YY53, KL01 and KL11) has its shock absorber put through mechanical analysis in the testing center. What it measures is the force behavior of the shock absorber as a component, apart from the seat around it.

The result confirms that travel and weight band on YY53 work together. Shock absorber analysis is one item on the testing center list.

300+m²testing center
20+detection devices
30+test items
Testing center with an environmental test chamber and test stands
Detail of the testing center floor with test stands

The analysis stops at the shock absorber. Cab checks stay with the engineer:

  • The free height at the seat position
  • The clearance behind the backrest
  • The connection of the electronic lock

We publish no inspection pass values or sampling ratios for YY53; the documents a buyer can request are in the certificates section below.

Mounting base

Mounting Base: 3D Scan Check and Hole Pattern Request

The base is the part of YY53 that meets the truck floor.

01

Stamp

The base comes off the automated precision stamping line.

02

Weld

Stamped parts are joined at the robotic welding station.

03

3D scan

A scan logs the bottom hole positions and the outer frame dimensions and checks them against the design data.

3D scanner recording a seat base part beside a laptop
04

Parameter sheet

What the scan logs is returned to you as the model's parameter sheet.

Hole pattern request

YY53's mounting-hole spacing is not on the published sheet. Send the hole pattern of the truck floor plate or of the old seat base and the reply sets it against the YY53 base. A truck that needs another pattern goes to the R&D center on the ODM route, and the modified base follows the same stamping and welding steps.

Measuring the truck

The measurements to take are listed in the seat fitment compatibility guide.

YY53 forklift seat, rear three-quarter view, base frame
Supply routes

Supply Routes: OEM and ODM for Builders, Private Label for Distributors

YY53 enters through the OEM and ODM service, one of the ways the company supplies seats.

YY53 forklift seat, front three-quarter view

Builders and truck converters

Send the truck drawing marked with the seat position, along with the operator weight range and the options you want.

If the structure has to change, the R&D center takes it up on the ODM route.

YY53 forklift seat, rear three-quarter view

Distributors and importers

Photos of the seat on the truck, or just the truck model, are enough to get the YY53 match back.

For your own brand or a bulk supply range, say so in the enquiry; model and options stay on the same line.

How the whole process runs is on the OEM and ODM seat manufacturer page.

Supplier approval

Certificates and Factory Visit: Documents for Supplier Approval

Four certificates are open to purchasing and quality teams, listed opposite. Copies go out with the enquiry reply.

Ask for them at [email protected].

Certificates sent with the reply
  • ISO 9001:2015 (quality management)
  • CE
  • RoHS
  • REACH
Company recognitions

Beyond these, the company is a National High-tech Enterprise and a provincial "Specialized, Refined, Distinctive and Innovative" enterprise. It also carries environmental, occupational health and safety, and energy management system certifications.

Factory visit

Quality engineers can arrange a visit ahead of time. For a forklift seat, the stamping line, the robotic welding station and the testing center are the usual stops.

ISO 9001 certificate, enlarged CE certificate, enlarged
Enquiry checklist

Enquiry Checklist for YY53: Copy the Set That Matches What You Hold

A

Holding the truck drawing (builders, engineering, purchasing)

  • Truck model, and where the seat sits in the cab.
  • Free height at the seat position.
  • Space behind the seat for the backrest to move.
  • Lightest and heaviest operator weights.
  • Hole spacing on the floor plate.
  • Seat belt and electronic lock requirements, with your truck's connection.
  • Standard YY53, or a changed base.
YY53 forklift seat, front view
B

Holding an old seat (distributors, importers)

  • Truck make and model.
  • Front, side and underside photos of the old seat, plus the model plate if present.
  • Hole spacing of the old seat base, if measurable.
  • Operator weights across the fleet.
  • Whether your own brand goes on the seats.
YY53 forklift seat, side view
Rail maintenance machine used as a background for the YY53 enquiry call to action
YY53 forklift seat, front view

Send the Truck Details and Get the YY53 Parameter Sheet

Truck model, operator weights, backrest angle and electronic lock connection.

Send truck details
40–120kgoperator weight band
48mmsuspension travel
Contact

Send the Truck Model, Operator Weights and Seat Belt and Lock Needs

Email the truck model, lightest and heaviest operator weights, free height at the seat position and seat belt and electronic lock needs, or photos of the old seat, to [email protected], or phone +86 177 0272 7677. The reply is the YY53 parameter sheet with the fit statement. The enquiry form is on the contact page.

Contact details

Include in the message

  • Truck model
  • Lightest and heaviest operator weight
  • Seat belt and electronic lock needs
YY53 forklift seat, front three-quarter view

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